To cut aluminum use a wood cutting saw with carbide tipped blades.
Easy way to cut aluminum sheet.
Mark the start and stopping point of your cut with a grease pencil or some similar implement that marks on sheet metal.
Use your nondominant hand to hold the side of the metal.
To cut the sheets of metal rathe.
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With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Making accurate cuts on aluminum rods tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal check the label.
Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.
Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.
Apply a lubricant like standard oil or saw wax to your blade then slow your cutting speed by reducing the diameter of the cutting blade.
This tool is bench mounted and capable of cuts in most sheet metals.
The shear is manipulated.
Align the snips with the line you want to cut with the upper blade of the tin snips touching the sheet metal.
If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum.
The most practical hand tool for making more than a few limited cuts is the throatless beverly shear.
Clamp the sheet metal in place on your work table to hold it in place while you work.
Hold the side of the metal sheet and put your snips around the edge.
With the aid of a ruler or yardstick draw a straight line between the two.
This will not only brace it to keep it in place but you ll be able to pull it up as you cut.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
Tired of getting fingers cut on sheet metal while using tin snips.
Next secure your aluminum pieces with clamps and slowly feed the aluminum through the blade using steady even pressure.
This weakens the aluminium and creates a fracture line.